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  560 SL - Model: 107.048
Engine: 117.967 (5.6 liter)

Shiprock Online Service Manual
 
SECTION 00
ENGINE
  SUBSECTION 0-10

00-05a Model Unit Survey
00-005 Instructions and use
00-010 VIN Decoding
00-015 Vin Locations
00-020 Technical Data

09-400 Air Cleaner Removal
  SUBSECTION 11-15

13-340 V-Belt Replacement & Tension

14-001 IM Identification
14-116 Testing 02 Failure
14-200 Catalytic Converter Replacement

14-250  Air Pump Replacement
14-260 AC Compressor Replacement
14-450 Intake Manifold gasket
14-455 Intake Manifold Gasket Cont.
14-470 Exhaust Manifold
14-471 Transverse Pipe
14-472 Survey Exhaust Manifold
14-475 Testing EGR
14-478 Testing Air Injection

  SUBSECTION 16-20

15-505 Electronic Ignition Instructions
15-515 Ignition Timing
15-530 Spark Plug Replacement
15-535 Distributor Replacement
15-540 Ignition System

18-005 Oil Circuit
18-010 Oil Pressure Valves-Oil Circuit
18-110 Oil Filter Replacement
18-210 Oil Pump Replacement
18-215 Oil Pressure Relief Valve
18-220 Testing Oil Pressure Sender
18-230 Oil Pressure Sender Replacement

20-005 Engine Cooling Circuit
20-010 Coolant Draining & Filling
20-015 Clearing Heating and Cooling System
20-110 Thermostat Replacement
20-210 Water Pump Replacement
20-220 Water Pump Removal
20-225 Sealing Water Pump
20-320 Fan Clutch
20-420 Radiator Replacement
20-425 Radiator Repair
20-430 Radiator Cap
  SUBSECTION 21-30

22-211 Front Engine Mount
22-212 Rear Engine Mount
22-240 Engine Shock Absorber

30-300 Accelerator Control
30-310 Engine Longitudinal Cont. Shaft
30-320 Firewall Accelerator cont. Shaft
30-330 Accelerator Pedal Replacement
30-335 Accelerator Linkage Lubrication
30-360 ASR & Elect. Accelerator Test
30-365 Electronic Accelerator
30-370 Cruise Cont. (Vehicles with ASR)
   
           
Electrical Troubleshooting   How to use Electrical Manual

Wiring Diagram
           
   
Maintenance Section   SUBSECTION 0-20

Maintenance System Sheet

0050 Inspecting component condition
0051 Inspecting condition of lines and hoses
0053 Inspecting components, lines and hoses
0090 Suspension and body structure inspection
0091 Water leakage and corrosion inspection

0101 Oil & Filter Change

0560 Adjusting valve clearance

0750 Idle Speed Adj.
0758 Idle Speed Adj.
0780 Fuel Filter
0781 Pre Fuel Filter

0980 Replacing air filter element
0981 Replacing air filter elements

1350 V-Belt Tensioning

1480 Replacing oxygen sensor

1550 Check spark plugs, replace if necessary
1580 Spark Plug Repl.

2011 Coolant Level
2050 Checking cooling and heating system
2080 Coolant Repl.
  SUBSECTION 21-40

2702 Automatic transmission fluid and filter change
2710 Automatic transmission, checking, correcting fluid level

3022 Inspecting, lubricating throttle linkage
3052 Checking and adjusting idle speed adjuster

3353 Checking front axle ball joints

3501 Rear Axle Oil Change
3510 Rear axle, checking, correcting oil level

4050 Inspecting/rotating wheels
4051 Checking tires
4060 Correcting tire pressure
4070 Tightening wheel bolts










  SUBSECTION 41-60

4152 Inspecting drive shaft flexible coupling

4210 Checking brake fluid level
4250 Inspecting brake lines for damage
4251 Inspecting Pad Thickness
4252 Inspecting & Cleaning Discs
4256 Inspecting parking brake cable
4261 Adjusting Parking Brake
4280 Replacing Brake Fluid
4290 Brake test, parking brake check

4611 Checking power steering fluid level
4650 Checking Steering Play
4671 Retightening steering bolts

4750 Inspecting Fuel System

4970 Retightening exhaust flange
4971 Retightening exhaust system connections

5410 Checking and correcting battery fluid level
5451 Checking warning and indicator lamps

6030 Cleaning water drains
  SUBSECTION 61-100

7220 Lubricating door hinges
7221 Lubricating door locks

7750 Soft top, clean and grease rails

8210 Checking, correcting windshield washer fluid level
8230 Cleaning the Cassette Head
8231 Cleaning antenna mast
8251 Headlamp and exterior lamp inspection
8252 Windshield and headlamp wiper/washer inspection
8280 Replacing windshield wiper blade

8381 Cabin Air Filter
8382 Charcoal Filter Repl.
8383 Recirc. Filter Repl.

8820 Lubricating folding side mirror
8821 Lubricating hood

9150 Inspecting safety belts for damage

9850 Checking body for paint damage
Owners Manual Section   SUBSECTION 01-25

OM 10 Instruments & Controls
OM 12 Instruments & Controls
OM 13 Indicator Lamps
OM 15 Starting Engine
OM 16 Driving
OM 19 MB Maintenance System
  SUBSECTION 26-50

OM 22 Auto Climate Controls
OM 40 Exterior Lamp Controls
OM 41 Combination Switch
OM 42 Mirror Operation
OM 42 Mirrors
OM 43 Lighter, Visor & Mirror
OM 44 Rear Defrost
  SUBSECTION 51-75

OM 60 Park, Brake, Cruise
OM 62 Cruise Control
OM 64 ABS
OM 65 Indicator Lamps
OM 66 Warning Lamps
OM 68 OBD, Economy Ind.
  SUBSECTION 76-100

OM 76 Spare Tire & Jack
OM 78 Changing tires
OM 83 Fuses
OM 84 Battery
OM 86 Jump Starting
OM 87 Cleaning & Care
OM 92 Wiper Blades
OM 96 ID Plate Locations
OM 98 Vehicle Data Cards
OM 100 Fluid Capacities
OM 102 Engine Oil
OM 103 Coolant
OM 104 Tires
Climate Control Section GENERAL TECHNICAL DATA

00-005-Instruction & Use
00-010 Model & Sys ID
00-015 VIN ID Locations






























Supplements

A   Supplement as of MY1984
B   Supplement as of MY1986
C   Supplement as of MY1987









SECTION 1 HVAC 1

83-020 HVAC Control of Heating System
83-100 R&R Heater Box
83-110 R&R Heat Exchanger
83-114 Testing Vac Elements
83-120 Blower
83-140 R&R Ornamental Grill
83-500 Gen Description & Operation
83-504 General Safety Measures
83-506 Repair Instructions
83-508 Electric Function AC
83-510 AC Function Test
83-512 Leak Test & Evacuation
83-514 Recharging AC
83-516 Draining System
83-518 Cleaning System
83-520 Check Oil Level Comp
83-522 R&R AC Compressor
83-524 Rebuild Compressor
83-525 Insp. Com for Ext Leaks
83-526 R&R AC Clutch
83-528 R&R Condenser
83-530 R&R Receiver Dryer
83-531 Temp Switch Rec Dryer
83-532 R&R Temp Switch Rec Dryer
83-534 R&R Expansion Valve
83-538 R&R Evaporator
83-542 Temp Vac Switch
83-544 Insp Temp Switch
83-546 R&R Aux Cooling Fan
SECTION 2 AUTO CLIMATE CONTROL II

83-600 Operation of automatic climate control system and tester
83-601 Quick test without tester, remedies
83-602 Prep. for test, connection of tester
83-603 Function test of total system and remedies (with tester)
83-604 Vacuum function diagrams
83-605 Electric wiring diagrams (standard)
83-606 Amplifier and park test
83-607 Output test
83-608 Testing quality of control
83-609 Testing ambient, in-car temperature sensor and potentiometer (temperature dial) without tester
83-610 Testing feedback potentiometer in regulating valve
83-611 Balancing of sensor chain
83-612 Testing temperature switch in regulating valve
83-613 Testing vacuum lines for leaks
83-614 Preparation for vacuum test
83-615 Testing check valve, vacuum reservoir, temperature switch and vent lines of regulating valve
83-620 Testing vacuum circuit I and 2
83-621 Testing pushbutton switch
83-622 Testing vacuum circuit 3 and 4
83-624 Testing vacuum circuit 5 and 6
83-626 Testing vacuum circuit 6 and 7 with vacuum element
83-628 Testing vacuum switch for refrigerant compressor or vacuum switch (main switch) and switchover valves
83-630 R&R of heating water pump
83-631 Rebuild of heating water pump
83-632 R&R of regulating valve and temperature switch
83-635 R&R -disassembly of control unit
83-640 R&R of in-car temperature sensor
83-645 R&R of ambient temperature sensor
83-650 R&R of  ETR-switch
83-665 R&R of vacuum elements
83-670 R&R of vacuum switch for refrigerant compressor or vacuum switch (main switch)
83-675 R&R of amplifier
83-680 R&R of double contact relay
83-690 R&R of temperature switch for heating water pump
83-700 R&R of blower pre-resistors
83-710 R&R of vacuum lines
SECTION 3 AUTO CLIMATE CONTROL
Automatic Climate Control III Starting 1982 up to 1986


83.9-600 Operation of automatic climate control
83.9-601 Manual and optical function test of automatic climate control
83.9-602 Preparation for testing, connecting adapter to volt/ohm measuring instrument
83.9-603 Function test of total system and remedies (with adapter)
83.9-604 Vacuum function diagrams
83.9-607 Output test
83.9-614 Preparations for vacuum test
83.9-615 Testing check valve and vacuum reservoir
83.9-620 Testing vacuum circuits 1 to  4
83.9-625 Removal and installation of monovalve
83.9-635 Removal, installation and disassembly of control unit
83.9-645 Removal and installation of temperature sensor for heat exchanger
83.9-660 Removal, installation and testing of switchover valves
83.9-665 Removal and installation of vacuum elements
83.9-675 Removal and installation of electronic switching unit for temperature control
83.9-676 Removal and installation of electronic switching unit for blower control
83.9-678 Removal, installation and checking of temperature switch for cold engine lock

Chassis & Body Section   SUBSECTION 00 GENERAL TECHNICAL DATA

00-005a Model Unit Survey
00-010 Gen Tech Data
  SUBSECTION 32 STEEL SUSPENSION

  SUBSECTION 33 FRONT AXLE

33-100 Removal and installation of front axle
33-110 Removal, installation and inspection of rubber mounts for front axle suspension (front axle installed)
  SUBSECTION 35 REAR AXLE

35-010 Removal and installation of complete rear axle
35-040 Removal and installation of front rubber bearing of rear axle suspension
35-050 Removal and installation of rear rubber bearing of rear axle suspension
                 
    SUBSECTION40 WHEELS

40-010 Jacking Instructions
40-013 Positioning of Jack Shoes
40-102 Rims
40-104 Tires
40-106 Tire Pressure
40-112 Wheel Cover Holding Spring
40-113 Hubcap Forged Alloy Wheels
  SUBSECTION 41 PROPELLER SHAFT   SUBSECTION 42 BRAKES HYDRAULIC & MECHANICAL

42-010 Bleeding Brakes
42-015 Checking For System Leaks
42-035 Brake Reservoir Switch
42-040 Stop Lamp Switch
42-100 Front Fixed Caliper Replacement
42-120 Rear Caliper Replacement
42-150 Replacing Piston Seal Front Caliper
42-155 Replacing Piston Seal Rear Caliper
42-160 Brake Pad Replacement
42-220  Replace Front Disk
42-228 Replace Rear Disk
42-260 Cleaning Disc Brakes
  SUBSECTION 43 BRAKES PNEUMATIC SYSTEM

43-023 Inspection of Check Valve
43-325 Inspection of Brake Unit
43-350 R&R Brake Unit
    SUBSECTION   46 STEERING

46-010 Diff. Between Ster. Gears
46-110 Steering Comp Play
46-120 Insp Manual Restriction
46-130 Oil Pressure Pwr. Str. Pump
46-150 Steering Coupling
  SUBSECTION  47 FUEL

47-010 Fuel Tank with Steadying Bowl
47-020 Fuel Gauge Sender
47-030 Fuel Tank Venting
47-100 Fuel Tank Removal
47-110 Fuel Expansion Tank
47-200 EVAP System (function)
47-300 EVAP Control System
  SUBSECTION 54 ELECTRICAL

54-100 Designated Ground Points
54-250 removal of Inst Cluster
54-251 R&R Ind. Instruments
54-252 Testing Tach
54-253 R&R Tach
54-254 Testing Oil Pressure Gauge
54-255 Testing Econ Gauge
54-256 Function of immersion tube fuel gauge
54-257 Testing Fuel Gauge
54-258 Clock Removal
54-259 R&R Tach
54-305 R&R Light Switch
54-310 R&R Combination Switch
54-391 Ash Tray Bulb
54-410 Seat Belt Warning

CRUISE CONTROL

54-7-500 Operation
54-6-505 Insp Actuator
54-7-506 Testing Coding Plug
54-6-510 Insp Switch Cont.
54-6-515 Insp Switch
54-6-520 Insp Sensor
54-6-525 Insp Cable Cont.
54-6-530 Insp Cont. unit
54-7-541 R&R Actuator
54-7-550 R&R Mechanical Tach
54-6-550 R&R Sensor
54-6-555 R&R Cable Cont.
54-7-561 Adjust Con. Rod
54-7-565 R&R Control Unit
54-7-566 R&R Cont. Unit Coding Plug
54-6-570 Vac Cont. Servo Unit
54-7-577 R&R Deceleration Relay
54-6-580 Wire Diagram
54-7-580 Wire Diagram
  SUBSECTION  67 BODY ASSEMBLY JOBS

67-100 Removal and installation of windshield
67-200 Removal and installation of rear window
67-300 Removal and installation of side window on coupe top
67-400 Removal and installation of rear side window
    SUBSECTION  68 INTERIOR EQUIPMENT

68-100 Instrument Panel Removal
68-105 L & R Speaker Removal
68-110 Inst. Panel Trim Removal
68-120 Glove Box Lid Removal
68-140 Glove Box Removal
68-150 Cover under Console Removal
68-200 Center Console Removal
68-220 Rating Plate Center Console
68-230 Removal and installation of cover on shift level
68-400 Removal and installation of reveal molding on windshield
68-410 Removal and installation of reveal molding on coupe
68-420 Reveal molding on coupe top laterally and rear bottom
68-425 Reveal molding on coupe top laterally and center top
68-430  Removal and installation of headlining on coupe top
68-455  Removal and installation of rear side wall (Roadster)
68-460 Replacement of lining on Coupe top well cover
68-550 550 Removal and installation of weather-strip on windshield pillar
  SUBSECTION  72 DOORS

72-100 Inner sealing strip
72-120 Removal and installation of inset on inside door actuation
72-130 Cover Molding Lock End
72-140 Removal and installation of armrest with grip
72-150 Removal and installation of door bag
72-160 Removal and installation of inside sealing strip
72-170 Outer Sealing Strip
72-180 Removal and installation of window opener
72-200 Removal and installation of window guides, front and rear
72-210 Removal and installation of door catch
72-220 Removal and installation of door sealing frame
72-230 Removal and installation of inside door actuation
72-240 Removal and installation of outside door handle
72-250 Removal and installation of door lock
72-260 Removal and installation of striker eye
72-270 Removal and installation of outside rear view mirror
  SUBSECTION  75 TRUNK LID

75-100 Removal and installation of trunk lid
75-102 Removal and installation of trunk lid lock and snap lock
75-110 Removal and installation of hinged lever for trunk lid and top well cover
75-130 Trunk Lid Spring
75-200 Removal and installation of top well cover
75-220 Removal and installation of top well cover lock
75-240 Removal and installation of guide bearing with pull rod
75-260 Conversion of guide bearing with pull rod
75-300 Tank Flap Replacement
  SUBSECTION  77 Roof Top

77-305 Soft Top Replacement
77-310 Soft Top Rear Window Repl.
77-340 Opening Top Cover
  SUBSECTION  80 CENTRAL LOCK SYSTEM

80-010 General Information
80-020 Design & Operation
80-200 Vacuum Switch Drivers Door Repl.
80-210 Element, Pass Door Repl
80-230 Element, Filler Door Repl
80-240 Element, Trunk Lid Repl.
80-250 Vacuum Tank Repl.
80-260 Checking Cent. Lock
80-900 Functional Diagram
80-901 Functional Diagram Cent. Lock & A/C
80-902 Central Lock & AC


SUBSECTION  82 ELECTRICAL SECTION OF BODY

82-052 Headlamp Repl.
82-063 Fog Lamp Repl.
82-252 Tail Lamp Repl
82-349 Dome Lamp Repl
82-500 Radio Connection
82-530 Auto Antenna
82-610 Wiper Arm Repl.
82-620 Wiper Blade Repl
82-820 Heater Bulb Repl
SUBSECTION  88 Detachable Components SUBSECTION 91 Seats & Seat Belts

050 Adjustment of friction torque on headrest
100 Removal and installation of driver's seat
110 Removal and installation of front passenger's seat
112 Design and operation of backrest lock (Coupe)
115 Removal and installation of vacuum element from driver's or front passenger's seat (Coupe)
117 Removal and installation of door contact vacuum switch (Coupe)
118 Removal and installation of vacuum switch in rear of vehicle (Coupe)
120 Removal and installation of seat rail and seat fittings
130 Removal and installation of seat height adjuster (with lateral control lever)
140 Bearing bolt on driver's cushion frame, driver's backrest
150 Checking backrest lock (Coupe)

162 Functional diagram backrest lock (Coupe)
170 Removal and installation of rear seat and rear seat backrest (Coupe)
500 Removal and installation of safety belt
550 Safety belt - replacement instructions
SUBSECTION  B SUPPLEMENTS FOR 107 CHASSIS ONLY   B32 Suspension
B33 Front Axle
B35 Rear Axle
B40 Wheels
B41 Propeller Shaft
B42 Brakes
B46 Steering
B54 Electrical System
B60 Body General
B80 Central Locking System
B82 Electrical System Body
B88 Detachable Components
           
Additional Supplements                
Additional Collections